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From waste to active packaging: nanocellulose from corn husk leaves and ZnO nanoparticles in gelatin matrices
This working paper explores the valorization of agroindustrial residues through the development of active gelatin films reinforced with TEMPO-oxidized cellulose nanofibers (TOCNF) derived from corn husk leaves and in situ decorated with zinc oxide nanoparticles (NPs-ZnO). Corn husk biomass was first delignified by alkaline hydrogen peroxide (AHP) pretreatment, yielding cellulose-rich solids that were subsequently oxidized via the TEMPO pathway to obtain TOCNF. The nanofiber suspensions exhibited a high carboxylate content (~2.2 mmol g⁻¹) and zeta potential ≈ −50 mV, indicative of robust colloidal stability and network-forming capability. Sono-chemical decoration with NPs-ZnO was confirmed by XPS (Zn ~0.27 at.%). Cast films (gelatin/TOCNF and gelatin/TOCNF–ZnO) were homogeneous (0.25–0.50 mm) and displayed FTIR signatures consistent with gelatin amide bands and TOCNF carboxylate groups, evidencing good phase integration. In preliminary antimicrobial assays, NPs-ZnO-containing films inhibited Bacillus cereus, while no detectable effect against Escherichia coli was observed under the tested conditions, suggesting Gram-type-dependent responses and the need to optimize ZnO loading and dispersion. Overall, these early results support the potential of gelatin–TOCNF–ZnO systems as active food-packaging materials for meat products. As this is a working paper, a multifactor ANOVA and comprehensive evaluation of barrier and mechanical properties are in progress to guide formulation optimization.